Effect of temperature on formability of AA6063 aluminum tubes in incremental forming process was investigated. Experiments are performed on AA6063 aluminum tubes. A spirally moving tool incrementally expands the tube wall. The tube is clamped from both ends while the deformation zone is not in contact with the die. A circumferential heating system is used to heat the tube due to the low formabi...

Aluminum and magnesium alloys are of materials for decreasing vehicle weight and consequently reducing fuel consumption. However, forming limitations regarding their low formability at room temperature are found when being manufactured by conventional forming processes. For this reason, development of new forming techniques, such as warm tube hydroforming, is needed to overcome such limitations...

the incremental sheet metal forming (ismf) process is a new and flexible method that is well suited for small batch production or prototyping. this paper studies the use of the finite element method in the incremental forming process of aa1050 sheets to investigate the influence of tool diameter, vertical step size, and friction coefficient on forming force, spring-back, and thickness distribut...

In this paper, we revisit the formability of tube expansion by single point incremental forming to account for material strain hardening and non-proportional loading paths that were not taken into consideration in a previously published analytical model process built upon rigid perfectly plastic material. The objective is provide new insight on reason why critical strains at failure are far sup...

The incremental sheet metal forming (ISMF) process is a new and flexible method that is well suited for small batch production or prototyping. This paper studies the use of the finite element method in the incremental forming process of AA1050 sheets to investigate the influence of tool diameter, vertical step size, and friction coefficient on forming force, spring-back, and thickness distribut...

Two-point incremental forming method is considered a modern technique for manufacturing shell parts. The presence of bottom punch during the process makes this technique far more complex than its conventional counterpart i.e. single-point incremental forming method. Thus, the numerical simulation of this method is an essential task, which leads to the reduction of trial/error costs, predicts th...

recently, incremental sheet metal forming (ismf) process as one of the new methods in rapid prototyping collection has been considered by researchers. this process is based on a defined path in cnc controller and applies a spherical-head tool that supplies the required pressure for sheet metal forming. despite affirmation of process ability in forming symmetric geometries, some of its aspects s...

The main purpose of this research work is to study the forming limit and fracture behaviour AZ31 magnesium alloy, as well improve formability surface roughness parts formed using warm incremental sheet (ISF) process. For ISF process, Mg alloy sheets were used. Initially, Taguchi orthogonal L27 arrays used design experiments, a framed multi-objective optimization problem was solved grey-fuzzy me...